Part Of Industries/
Type Of Metal |
Application |
Machinery Being Used |
Valgro Solution |
Rpm’s Run At |
Job Perfromaing |
Company name |
| Transformer Insulation
Paper Strip (Spacer) |
Edge Deburring After Rounding By Cutter |
Belt Grinder |
Hyzer Brushing Machine With Finer Grade Of Abrasives Nylox Brush |
1440rpm
5” Od X 24” Width |
Excellent Deburring And Save 60% Operation Time |
Transformar Mfg. |
| Stainless Steel |
Fabrication Job |
Flexible Shaft And Bench Grinder |
Blend/Finish Flap Brush Size 6’, 8” Od X And 25/50 Width |
6" @ 3200
8" @ 2800
10"@1800 |
Blend Surface To A Grainy #4 Rms Finish Replces 3m Combi Wheel |
Steel Fabricators |
| Stainless Steel |
Inside Wall Of Sinks |
Auto Polishing W/ Fixture Rotating, Hand Tools, Flexible Shaft |
Blend/Finish Shaft Mounted Wheels
Size 2’, 3”, 4” Od X 25/50 Width |
2" @ 4000
3" @ 3200
4"@2800 |
Satin Walls After Bottom Sink Belted |
Kitchen sink Mfg. |
| Stainless Steel |
Golf Shafts |
Home Made 3 Head Tube Polisher |
8am. Zmb |
1,800 |
Flowing 800 Grit Belts For Finish Before Plating |
|
| Stainless Steel |
Stanchion/Marine Hdwe |
Multiple Head Indexing Rotary |
8am. Zmb |
1,700 |
Light Debar & Parting Line Removal |
|
| Stainless Steel |
Side Wall Of Channel And Fabrication |
Flexible Shaft And Traditionl Process |
Shaft Mounted Flap Brush -Blend Finish Med |
1,100 |
Sating Walls And Match With Sheet Surface |
|
| Stainless Steel |
Decks Of Sinks |
Homemade Multi- 24" Head Strght-Line |
Flap Wheel |
1,700 |
Satining Decks On Sinks |
|
| Stainless Steel |
Decorative Sheet Finishing |
SPM belt grinding and brushing machine |
Valgro Abrasives roller brush grit extra CRS to Fine |
600 RPm |
#4 finish as wlee as matt and satin consistence finish without metal stock removal and reduce belt replacement time |
Steel plant |
| Stainless Steel |
Pickled scaled removal |
Brusing machine |
Nylox abrasives wire brush |
600 to 800 RPM |
100% scaled removal with consistence quality finish |
Steel plant |
| Steel |
Ball Joints In Truck Steering |
Acme 4 Head Indexing Rotary |
Zmb |
1,750 |
Applying Finish As Last Step |
|
| Cold Roll Steel |
4 Ft. Long Steering Racks |
Straight Line Tube Polishing |
8am. Zmb |
1,700 |
Applying Finish As Last Step |
|
| Coil coating line |
Batter coating adhesion |
Cleaning Brushing line |
Combi roller brush |
800rpm 350mm OD |
Removal normal wire brush and delivered excellent grain pattern for batter coating adhesion |
Shree pricoated |
| Brass |
Hotel Door Lock Frames |
Pedestal Grinders |
Buff N bled Satin Buffs |
1,700 |
Satin Finishing Where Holes To Hit Combo |
|
| Brass |
Watch Cases |
Bench Grinders |
8am. Zmb |
3,200 |
Appling Decorative Finishes Before Plating |
|
| Brass |
Door Roses |
Spm Continuous Rotary |
8am. Zmb |
1,250 |
Appling Decorative Finishes Before Plating |
|
| Aluminum |
1-3" Wide 25 Ft. Long Extrusions |
Excel Fixed Head W/ Osculating Table Rpm 2800 |
Combi And Sfn Flap Brush
6(1), 8(3), & 10" (5") X |
1,400 |
3m Satin Finish Wheel, Replace Coated Abrasives And Mirror Finish Buffing Wheels |
|
| Zinc Die Cast |
Name-Plates |
Pedestal Grinders |
Flapwheel |
1,800 |
Satin Finishing |
|
| Steel |
Edge deburring Power Steering Gear |
Gear Polishing Spm |
Zm Deburring Wheel |
1800 |
Excellent Result Against 3m 8 Am, |
|
| Steel |
Deburring Gear Precision |
Gear Polishing Spm |
Nylox Abrasives Brush |
1800 |
Excellent Result Against Osborn, 3m Wire Brush |
ZF Steering |
| Soft and thin Steel |
Deburring Shear punch sheet component, scale, measuring instrument etc |
Belt grinding and manual deburring |
Deburring and Scrubbing brush on hyzer brushing machine |
1440 |
Consistence deburring and cleaning, 20 times increase production capacity |
Kristeel shinwa |
| Carbon Steel |
Rust and oxidation removal |
Belt grinding / Metal wire brush, |
Combi and Valgro nonwoven roller brush |
800RPM
300mm OD |
Excellent cleaning quality, consistence performance |
Steel Plant |
| Turbine blade |
Finishing on forge surface |
Bench grinder |
Coated Flap wheel and CNP wheel |
2800RPM 250mm OD |
Good and desire finish achieved for coating operation |
Siemens Blade Manufacturer |
| Ceramics coating finishing |
Surface finish improve |
Bench grinder |
CNP Wheel and SFN flap brush |
2800RPM
150mm OD |
0.3 ra achieved |
Textile part mfg. |
| Ceramics Insulators |
Milling mark remove from holes and outside surface |
Manual operation by steel wool |
7440 tan and Maroon 1109 roll |
Manual operation |
Steel wool replace and for Id cleaning auto process establish |
Insulators mfg. |
| Ceramics SANITARY |
Dust removal for glaze coating |
Manual operation |
7440 cut N polish roll |
Manual operation |
Batter finish and fast dust cleaning |
Sanitary mfg. |
| Ceramic rod |
Ground surface, requirement is totally polish surface. |
Bench operation / Off hand |
SFN 9 debu wheels |
2800 rpm
150mm x 25mm |
Good finish, Bright polish Surface |
Specialty product mfg. |
| Aluminium wheels cylinder for bosch chassis |
Rear break cylinder Edge deburring |
Manual operation
Bench operation |
Nilox filament brush |
180mm Od
2800 RPM |
Quick deburring without chamfering |
Auto ancillary unit |
| Aluminium wheel rim finish |
Finishing for anodizing |
Off hand operation |
Combi brush and SFN Brush |
150mm Od
2800 RPM |
Good and quick finish no scratch |
Wheel rim mfg. |
| Aluminium Channel |
Finishing for anodizing |
SPM |
Combi brush and SFN Brush |
350OD
1200RPM |
Good and quick finish no scratch |
|
| Copper rod and Bar |
Polishing |
Tube polish m/c |
ZM blue wheel |
200mm OD
2800RPM |
Bright finish |
Metal alloy Factory |
| Printed Circuit Board |
Scrubbing and Finishing |
Scrubbing Machine |
SFN and Deburring brush |
125OD
1440RPM |
Excellent result |
PCB Mfg. |
| Aluminium Tube |
Bright Finish |
Tube polish M/c |
SSF grade wheels |
200mm OD
1440RPM |
Bright Finish |
|
| Stainless steel tube |
Satin Finish |
Tube polish m/c |
CNP and ZM wheel |
200mm OD
1440 RPM |
Satin Bright Finish |
Railing Mfg. |
| Stainless Steel Swage. Dairy Milk cane |
Argon weld joint cleaning in radius as well as vertical prior to buffing. |
Flexible Shaft Grinder |
Coated Flap wheels |
150mm Od
2800RPM |
Excellent Grinding effect |
Pharmaceuticals machinery Mfg. |
| Rotor shaft of submersible pump. |
Smooth grinding with super finishing for plating purpose |
Tool Post Grinder |
Coated Flap wheel, 80, 120 grit |
200mm Od
2800RPM |
fine finishing with light pressure. |
Submersible pump mfg. |
| Rotor shaft Siemens motor / pump |
Rust removal |
Bench Operation / Tool post grinder |
Valgro Combi flap brush |
200mm OD
2800RPM |
Quick rust cleaning, No undercutting |
Siemens Indian supplier |
| Stainless Steel |
Weld line removal |
Portable power tools |
Coated Flap wheel grit 80, 120 |
75mm OD
2800RPM |
Excellent grinding |
Food processing machinery mfg. |
| Stainless Steel sheet Sheet |
Hairline Finish
#4 Finish |
Liner grinder |
Valgro combi Flap brush CRS / Fine |
150mm OD
1440RPM |
Achieved deep hairline finish in a single pass with manual application |
Steel Service center |
| Steel CNC Tooling |
Heat treatment scale removal prior to blackening (Cleaning) Black scale is very high |
Tool post grinder |
Valgro VXL Cut N Polish wheels |
150mm OD
2800RPM |
Excellent cleaning |
CNC tooling Mfg. |
| Inner Dia thread cleaning |
Threading burr removal |
SPM for ID cleaning |
Nilox internal dia cleaning brush |
20mm OD
200RPM |
Quick cleaning |
CNC tooling |
| CNC machine edge / burr |
Burr removal from edge |
SPM Bench Area operation |
Nilox filament circular wire brush |
180mm OD
RPM 2800 |
Edge Deburring with rediusing |
Machined component |
| hardware and Bathroom fittings |
Finishing |
Bench area operation |
Finishing Flap brush |
200mm OD
RPM2800 |
uniform deep & soft hairline scratch pattern Report from operators: Due to light work pressures, wear-tear very less, Uniform scratch finish and increase efficiency. |
Brass H/w |
| SS304 Hardware door fitting Round Bar |
removal of grinding marks and super mat finish |
Bench area operation
Tube polishing M/c |
VXL Cut N polish wheels |
150mm OD
2800RPM |
Surface smooth remove grind mark with super finishing |
|
| Brass Door Handle |
Satin Finish |
Bench area operation |
Flap brush |
200mm OD
2800RPM |
superior Satin Finish with less pressure & time |
|
| Brass Door Knob |
Satin Finish aesthetic purpose |
Bench area operation |
Flap brush |
200mm OD
2800RPM |
Uniform smooth finish (better) |
|
| Brass Anodize plate |
Smooth Finish |
Bench area operation |
Flap brush |
200mm OD
2800RPM |
superior Finish in short time with less pressure |
|
| CR strips Textile reed |
Cleaning carbon powder after hardening and tempering on CR strips. |
SPM |
Flap brush CRS? Med/Fine |
200mm OD
2800RPM |
surface clean |
Mfg. Textile weaving acc. |
| Spring Steel (0.40mm) |
Bright surface |
Bench motor |
Flap Brush HD Med/ HD Fine |
150mm OD
2800RPM |
Plain Bright Finish (Shining) |
|
| Spring Steel 1.06mm |
Cleaning hardening and Tempering oxidized |
Bench motor |
Combi Flap brush VFN and SFN |
150mm OD
2800RPM |
Bright, Scratch free uniform surface. |
|
| Stainless steel strip for tube production |
De-burring sharp Edge before welding, burr develop by slitting cutter |
Tube mill line |
Deburring wheel |
100mm OD
1440 RPM |
100% Bur removal with better finishing perfect for batter weld joint |
Tube plant |
| M.S. M S Mould |
Cleaning & Finishing |
Portable power tools |
Strip-cut Angle Disc |
115mm OD
8000RPM |
useful for intermediate grade surface finishing |
|
| Stainless steel vessels |
Powder cleaning from chemical vessels |
Portable power tools |
Strip-cut angle disc |
115mm OD
8000RPM |
clean the stickled powder from chemical vessels with surface finishing |
Chemical Plants |
| MIP coated crankshafts |
Black scale Cleaning & Finishing for blackening |
SPM |
Valgro finishing brush |
200mm Od
2800RPM |
Excellent Cleaning and finishing |
AC compressor mfg. Tecumseh |
| ITL Connection |
removal of turning marks and super finish |
SPM |
SSM400 grade CNP wheel |
150mm OD
2800RPM |
super finishing like lapping finish |
|
| Rubber Blanket (Textile) |
Grinding and Finishing finish req. for printing operation |
SPM for blanket grinding |
Flap brush CRS/ Medium, Fine |
150MM Od
1440 RPM |
super finishing |
Textile rubber producer |
| Rubber ball (Tenis) |
Matt Finish |
SPM tumbling M/c |
Nilox Brush |
150mmOD
Reverse direction |
Complete matt finish |
|
| Metal flange |
Deburring |
VMC M/c |
Deburring wheel |
150mm OD
2800RPM |
Smooth finish with edge burr removal |
|
| Surgical Instrument |
Deburring |
Bench operation |
Deburring wheel |
150mm OD
2800RPM |
Smooth finish with edge burr removal |
|
| Rubberize conveyer belt |
Cleaning of clinker dust |
Brushing devise |
Cleaning brush |
150mm OD
1440RPM |
Clinker dust cleaning |
Cement plant |
| Rubberize conveyer belt |
Cleaning of wood dust |
Brushing devise |
Cleaning brush Kombi CRS |
150mm OD
1440RPM |
wood dust cleaning |
wood plant |
| SS Ortho implant |
Burr removal and m/c mark grinding |
Bench Area operation |
Deburring wheels CNP and Medium |
200mm OD
2800RPM |
Smooth finishing and deburring in |
|
| Engine main hole and Surface machine mark |
Grinding and finishing for improve engine efficiency |
SPM |
Sleeve and Debu wheels |
25mmOD
RPM12000 |
Grinding and finishing very smooth |
Mahindra & Mahindra |
| Stainless Steel Ball valve |
Machine mark removal and finishing |
SPM |
Debu wheel CNP and Med |
200mm OD
2800RPM |
Grinding and very smooth for plating |
|
| Carbon steel reed |
Finishing |
SPM |
Flap brush |
150mmOD
2800RPM |
Smooth finish |
|
| Wooden block |
Powder Cleaning |
Brushing machine |
Flap brush |
150mmOD
1440RPM |
Excellent cleaning effect |
|
| Wood molding strip |
Finishing |
Bench are operation |
Flap brush |
150mmOD
1440RPM |
Good smoothness |
|
| Photo frame wood |
Sanding |
Bench are operation |
Kombi Flap brush |
150mmOD
1440RPM |
Fast sanding effect Good smoothness |
|
| Stainless Steel |
Weld joint Grinding |
Angle grinder |
Flap discs |
115mm O
12000RPM |
Fast grinding and Finishing, Less time |
|
| Turbine blade |
Super finishing |
Bench grinder |
Flap wheel, deburring wheels |
200mm OD
2800RPM |
Smooth surface |
Turbine blade mfg. |
| Piston ring |
Burr removal |
SPM |
Flap brush Med, Nilox ID cleaning brush, Nonwoven discs |
100mm OD
2800RPM |
All burr removal successfully. |
Auto comp. mfg. |