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VALGRO INDIA LIMITED, Manufacturer and Exporter of SPECIALITY abrasives BRUSH AND BRUSHINGS MACHINE, has launched a FRESH and informative website www.valgroabrasives.com a site aimed to Surfacing, Deburring, Finishing, Cleaning, Polishing, De-scaling, De-greasing of Metal working and Sheet Metal processing industries.

The new website www.valgroabrasives.com combines a comprehensive listing of Full line of abrasives solution, Latest News and Product development, useful articles for surfacing, selection of the right brush, Study case, and Application database.

Recently, we have introduced new product line of Brushing machine for Sheet metal processing industries, Nilox abrasives filament wire brush for Automobile industries, Metal wire brush for maintenances people and Nonwoven abrasives roller brush for sheet metal finishing, Stainless steel services center, Ferrous and non-ferrous steel plant industries.

Valgro-Fynex is a reputed name in surface conditioning abrasives sector and today we are in the position of TOP 10 quality abrasives Manufacturer in the world. The company’s mission is to Clean and green the environment of buffing as well as surfacing applications.

The site will be tremendous valuable for you and provide better solution against traditional operation which increase productivity, reduce rejection and rework with cost effective ideas. “We expect tremendous sales through this user-friendly website.” We hope Valgro website provide real advantage in your industries.

A green revolution in the HR / CR steel plant

Eco Pickled Metal Surface line from Valgro India surface conditioning Technology

Since last 20 Years, the Valgro India is represented high quality abrasives brush manufacturers and solution provider with reliability in the technology, delivery and service of quality abrasives products for surface preparation in the metal working industries.

Our innovative connection between VALGRO abrasives consumable and HYZER abrasives brushing machine helps adapt to market demands faster and increase productivity with reduce rejection and rework. This combination result of our engineering skill & in house abrasives manufacturing technology and also enhances green concept. Everyone wins: Customer get exactly the products they want, companies gain a competitive advantage and, since resources are used more efficiently, the environment benefits as well.

In today’s marketplace there is no better time to look for ways to innovate. We are launching an exciting new method of mild and stainless steel material to remove mill scale and rust. This innovative technology is called “Eco Pickled metal surface Line” or EPL®, which denotes the new generation process of de-scaling strip steel by the mechanical brushing method by abrasives steel grit. This exciting new process creates an ideal profile for paint adhesion especially on CRC & stainless steel. In addition, it preps the steel better than any acid chemicals currently available for wash systems.

We’ve taken action to continually improve our quality management system processes and products.

Fig. 1. The photographs above are of three different surface treatment applied to hot rolled strip (L to R : Hot roll black: Pickled & Oiled: and Valgro EPL)
 
     
Fig. 2. These sample are from the same coil of hot band. The one on the left was “Pickled & Oiled” processed while the one on the right was Valgro EPL. The EPL sample shows not only the removal of all mill scale, but a consistent, uniform surface that resists rusting and provides a better base for surface finishes than either HRPO or pickled dry.


A look at the manufacturing process used to make Eco Pickled Metal surface line provide anti-corrosive quality and strength. Production comprises these steps:
  • The process is a combination of Valgro abrasives brush, steel grit and ordinary water
  • It is driven onto strip in a constant stream that removes surface scale without removing the base steel.
  • Thorough oxide removal
  • Mechanical surface conditioning the surface presenting a uniform, clean appearance without the chloride sale residues acid pickling leaves behind that can hasten rusting.
EPL® processed carbon steel is rust inhibitive without applying oil, so it carries environmental benefits and cost savings all the way through manufacturing. EPL® compared to a traditional acid pickled (P&O) or conventional dry shot blasted product offers many advantages including:

Painting

superior paint finish
superior corrosion performance
eliminates acid wash solution

Welding

no oil film to burn off – drastically reducing welding fumes
stronger welds, with more uniform bead
no weld site preparation (wiping, grinding) needed

Laser Cutting

Clean, uniform surface reduces beam diffraction for smoother, more uniform cutting

Testing

Paint tests have determined the curing, adhesion, corrosion resistance (salt fog exposure testing) meet industry standards Valgro incorporates new processes for the benefits of our customers.

Enhance Green concept : Environmental responsibility

Valgro India has organized a task force to evaluate and improve current process and to examine new opportunities for elimination of non-value adding activities and environmental wastes.

Eco Pickled line is one green initiative that meets this goal by replacing traditional acid picking’s hazardous hydrochloric acid with water and carbon steel abrasives grit brush made from Valgro abrasives brush division.
  • The brush is horizontally rotated on the closed metal strip. The water is continuously reused by completely recyclable.
  • EPL does not use addition al heat, while traditional pickling requires added gas heat.
  • The clean, oil-free EPL surface can improve paint performance for batter adhesion and extend the useful life of pretreatment chemicals, It can even eliminate some chemical entirely.

Solution provider at steel Plant Salient feature of Valgro brush are
1. Un pickled Patch
2. Depth Oxide In Raw material
3. Carbon Suit after rolling
4. Oil patch, Black dots / Spots
5. Rusty surface
6. Dent Mark / Mill mark
7. Scratch
8. Rolled in scale
1. Extraordinary durability in high speed
2. High volume production lines.
3. Good brightness, Excellent grinding effect
4. Consistent cleaning for coating / printing operations
5. Open construction No breakage / blockage,
6. Variety of brush, tailored to the characteristics of each line.
7. Economical & Cost effective


ISO 9001:2000 Certification is another example of Valgro India’s leadership. It assures that every aspect of our manufacturing operations meets international standards and that we deliver quality surface condition products. Our highly trained staffs of inside and field sales representatives are ready To assist you.

 
 
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